Wednesday 21 May 2014

The Treatments And Process Of Ductile Iron


Castings of ductile iron have machining and production cost advantages over steel fabrications, castings and forgings within the limitations of ductility and impact properties and have strength to weight advantage over the Grey iron castings where the cracking is a problem. While the ductile iron's production is more involved than Grey iron, it is still possible to produce difficult shapes which can be easily machined then steel. In the cast conditions, a range of properties from high ductility to comparatively to high strength can be produced by the control of production and composition process.

Austempered Ductile Iron provides a range of high strength iron with toughness and higher ductility. These irons have the advantage that the base iron is machinable. The potential of ADI applications is vast, as it's properties coupled with the flexibility and cost benefits of ductile iron. The range of properties may be extended by subsequent heat treatment and alloy adjustments including surface hardening and thorough hardening by tempering and quenching. The discrete form of graphite in comparison to the planes of weakness of graphite flakes in Grey iron means that the properties of ductile iron are determined more by the matrix of material than the form of graphite.

Austempered Ductile Iron is a wear resistance material, high strength produced by heat treating a high quality ductile iron. The required wear resistance and strength characteristics are achieved by a combination of micro structure achieved by the subsequent control of a three stage heat treatment process. The wide range of properties means that different grades of ductile iron can be used in different applications.

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